Digital & Immersive Products · PRD-05

Digital Twin Solutions

Understand Before You Act

Digital Twin Solutions is NIVOSK’s offering for developing digital representations of physical assets, equipment, processes and environments.

  • Asset & Process Models
  • Simulation
  • Process Visualisation
  • Operational Data
  • Virtual Environments
Engineers reviewing an equipment digital twin overlaid on a gearbox on the plant floor

The Problem

Live operations leave little room for trial and error.

Plants, equipment and processes are complex, and changes to them — new equipment, modified processes, commissioning — are usually made on live operations. Without a way to see and test how the physical system behaves, teams rely on drawings, experience and scattered data, and problems can surface only once work has started.

The NIVOSK Solution

Understand it digitally before you act.

Digital Twin Solutions builds a digital representation of the plant, equipment or process that teams can use for process visualisation, simulation, virtual commissioning, virtual training and operational monitoring: Physical World → Digital Intelligence → Better Decisions.

  • Asset & Process Models
  • Simulation
  • Process Visualisation
  • Operational Data
  • Virtual Environments

Key features

Key Capabilities

  • 01

    Plant Digital Twin

  • 02

    Equipment Digital Twin

  • 03

    Process Visualisation

  • 04

    Simulation

  • 05

    Virtual Training

  • 06

    Operational Monitoring

  • 07

    Virtual Commissioning

Technology stack

What Powers Digital Twin Solutions

Sense
Plant Data · CAD / 3D Models · Process Parameters
Understand
Process Visualisation · Operational Monitoring
Simulate
Digital Twin · Simulation · Virtual Environments
Decide
Virtual Commissioning · Decision Support
Connect
Sensors · PLC / SCADA · Enterprise Systems

Use cases

Real-World Applications

  • Plant Visualisation

  • Equipment Behaviour Review

  • Process Simulation and Testing

  • Virtual Commissioning Before Start-Up

  • Virtual Training on Plant Models

  • Operational Monitoring of Assets

Industries

Where Digital Twin Solutions Applies

  • Plant
  • Equipment
  • Process Visualisation
  • Virtual Training
  • Operational Monitoring

Benefits

Business and Operational Outcomes

  1. 01

    Faster Decision-Making

    See and test the effect of a change digitally before committing to it on site.

  2. 02

    Better Visibility

    Visualise plants, equipment and processes in one digital representation.

  3. 03

    Improved Safety

    Test changes and train people in a virtual environment rather than on live equipment.

  4. 04

    Asset Monitoring

    Link operational monitoring to a digital representation of each asset.

  5. 05

    Operational Efficiency

    Virtual commissioning helps identify issues before physical commissioning begins.

Integration

Connects With What You Already Run

Every NIVOSK product is designed to connect with cameras, sensors, GPS, PLC, SCADA, cloud and existing enterprise systems. Highlighted nodes are the primary integrations for Digital Twin Solutions.

  • CAM

    Cameras

    Industrial and AI cameras

  • SNS

    Sensors (primary integration)

    IIoT and machine sensors

  • GPS

    GPS

    Location and movement

  • PLC

    PLC (primary integration)

    Control-level integration

  • SCD

    SCADA (primary integration)

    Monitoring and visualisation

  • CLD

    Cloud

    Remote monitoring and storage

  • ERP

    Enterprise Systems (primary integration)

    Existing business systems

FAQ

Questions About Digital Twin Solutions

What it is, where it applies, how it works and how it connects with the systems you already run.

What is Digital Twin Solutions?

Digital Twin Solutions is NIVOSK’s offering for developing digital representations of physical assets, equipment, processes and environments. It combines asset and process models, simulation, process visualisation, operational data and virtual environments — Physical World → Digital Intelligence → Better Decisions.

Which applications does Digital Twin Solutions support?

Plant, equipment, process visualisation, virtual training and operational monitoring — including plant and equipment digital twins, simulation and virtual commissioning.

How does a digital twin work?

Plant data, CAD / 3D models and process parameters are used to build a digital representation of the plant, equipment or process. Teams then use it to visualise, simulate and test operations, and to inform decisions on the physical system.

What is virtual commissioning?

Virtual commissioning uses a digital twin to test equipment and process behaviour digitally before physical commissioning, so issues can be found and addressed earlier.

How does Digital Twin Solutions integrate with existing systems?

A digital twin can draw on existing plant data and engineering models, and connect with sensors, PLC, SCADA and enterprise systems to support operational monitoring.

How do we get started?

Request a demo, or discuss your requirement with us. We start by understanding the site, the process, the existing systems and the outcome you need.

See it running

Request a Demo

A walkthrough of Digital Twin Solutions on representative footage from your environment.

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Start with the problem

Discuss Your Requirement

Tell us about the site, the process, the existing systems and the outcome you need.

Discuss Your Requirement